采用卫生型设计的磁驱柔性产品输送系统
在严苛环境下仍保持灵活高效
卫生型 XTS 系统是专为卫生与清洁要求极高的应用场景量身打造的智能输送解决方案。该磁驱柔性输送系统可应用于食品和制药行业的主要环节，以及液体产品的制造与灌装流程，具有耐化学腐蚀、易于清洁的特点。
XTS 系统在打造创新型设备方案中所展现出的、广为人知的显著优势，在卫生型 XTS 版本中同样得到了充分体现：
- 可扩展性
- 单个产品输送
- 多种安装选项
- 易于使用
该产品输送系统在完成组装后，防护等级高达 IP69K，同时采用卫生型设计，无任何隐蔽死角和凹槽，可依据行业标准便捷高效地完成清洁工作。卫生型 XTS 系统由经过电解抛光处理的 1.4404（AISI 316L）卫生级不锈钢制成，并配备耐高压清洗的 VMQ 硅胶密封件，符合欧洲卫生设备设计组织（EHEDG）认证标准。经实验室测试验证，该产品对行业标准清洁剂具有良好的化学耐受性。
完整的卫生型 XTS 系统
整个系统可耐受化学品和腐蚀性清洁剂，并能进行高压清洗。它符合 EHEDG 标准要求，且配备卫生型 XTS 的系统可由用户根据 EL Class I AUX 标准进行自认证。
卫生型 XTS 系统在技术上与标准 XTS 系统极为相似，除具备卫生方面的优势外，还拥有 XTS 系统的所有核心优势：
- 高度定制化模块化系统
- 安装位置灵活
- 通过软件控制
卫生型 XTS 系统集高效率、高精度与卫生标准以及灵活性于一身。
卫生型 XTS 系统的电机模块从设计之初就专为在严苛环境条件下使用而打造，其不锈钢外壳可为电子元器件提供有效防护。
用于供电和通信传输的插头触点都在侧面，因此模块的连接也特别简单。一个带有必要连接触点的盖板能够牢固连接两个电机模块，同时也可用作供电点。因此无需拆卸电机模块，即可灵活调整供电点位置。
卫生型 XTS 系统的电机模块采用不锈钢材质，且无任何隐蔽死角、棱边或凹槽，便于清洁。模块间及所有螺丝连接点均采用卫生级密封件，可有效防止液体渗入。所有电源和数据线缆均敷设于密封保护管内，其表面具有抑制防止微生物生长的特性。
可单独控制的动子同样也是卫生型 XTS 系统的核心组件。它们采用不锈钢或铝合金材质，具备出色的耐久性。
其流线型外形设计便于清洁，即便在对污染特别敏感的环境中，亦能满足严格的卫生标准。
采用卫生型设计的永磁体组可作为独立组件，适配第三方动子。
系统结构概览
卫生型 XTS 系统的实际应用
卫生型 XTS 系统可减少玻璃与玻璃之间的接触，并符合制药行业标准
总部位于德国黑森州的 HOF Sonderanlagenbau 公司专注于为制药行业提供冷冻干燥系统、上下料系统、冷冻与解冻设备以及定制化解决方案。HOF Sonderanlagenbau 在其全新的系统方案中采用了卫生型 XTS 系统进行医药产品输送。
不锈钢型号的 XTS 智能输送系统符合所有行业标准。它设计用于安装在隔离装置中，可以直接用双氧水进行清洁。此外，XTS 还能够实现超柔性产品输送，减少玻璃与玻璃之间的接触。
产品
ATH2000 | Motor module, straight, without infeed
The motor modules with the product designation ATH200x are elements for the construction of straight XTS track sections for demanding environmental conditions. Via lateral plug-in contacts for the transmission of power and communication, a connection between the motor modules can be established very simply with the help of a cover. The cover contains the necessary contacts for the connection of two motor modules and is optionally also available with a supply cable in order to serve as a power supply point. The subsequent relocation of the power supply points or a change in the number of power supplies is possible without dismounting the motor modules.
ATH2050 | Motor module, 180° curved segment, without infeed
The motor modules with the product designation ATH205x are elements for the construction of curved XTS track sections for demanding environmental conditions. They represent a 180° curve segment (outside curve) with a clothoid-shaped geometry. Via lateral plug-in contacts for the transmission of power and communication, a connection between the motor modules can be established very simply with the help of a cover. The cover contains the necessary contacts for the connection of two motor modules and is optionally also available with a supply cable in order to serve as a power supply point. The subsequent relocation of the power supply points or a change in the number of power supplies is possible without dismounting the motor modules.
ATH9011 | Stainless steel mover
The XTS Hygienic movers are optimally matched to the motor modules and guide rails. They are available in two different types of material: a stainless steel mover for particularly hygienically demanding environmental conditions and a mover made of anodized aluminum, which can transport larger payloads with higher dynamics than the stainless steel variant. The design and the materials of the movers allow cleaning in a washing machine. The feedback flag is an integrated component of the completely encapsulated magnetic plate set of the mover. Customer-specific attachments and tools can be mounted on the mover using a seal that is included in the delivery contents to ensure that the same hygienic requirements can also be met with customer connections.
ATH9001 | Hygienic magnetic plate sets
The magnetic plate sets with the product designation AT9001 are part of the AT90xx mover. When using guide rails with movers from third-party suppliers or with self-designed movers, the magnetic plate set is available individually. The magnetic traveling fields of the XTS motor modules generate a linear movement with the aid of the magnetic plate sets. A set consists of two magnetic plates. One of the two magnetic plates is equipped with a sturdy encoder flag, which allows non-contact position detection of the movers.